
MODELS:HBDV300 & HBDV400 WARNINGSIF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERT
10 54D50310"–12"MaximumDepth12" Minimum71"MinimumMinimum 4"From BothSide WallsFIREPLACEWALLCOMBUSTIBLMATERIALAREA4"3&qu
54D5031 11The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screw
12 54D5031Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property d
54D5031 133"1"1"1"3"1"1"VENT INSTALLATION Figure 7 - Combustible Clearances for Vent Pipe WARNINGWARNINGThis firep
14 54D5031Figure 9 - Removing Screws from Flue Pipe Adapter and Flue Pipe Cover Figure 10 - Removing Flue PipeFigure 11 - Attaching Flue Pipe to Top
54D5031 15VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Terminat
16 54D5031VVVVVVVVDLEBCFBBBBBMIAAJHGAOperableFixedClosedFixedClosedOpera-bleKAAAGVENT INSTALLATION Always maintain minimum clearances around vent sys
54D5031 17VG G=6" (152mm)FF=6" (152mm)VVGG = Combustible 24"(610mm)Noncombustible 18"(457mm)Combustible &NoncombustibleH = 24
18 54D503191/2"(241mm)91/2"(241mm)33/4"(92mm)71/2"(190mm)Maximum20"Top View Flat InstallationREAR (THROUGH THE WALL) APPLICA
54D5031 19HOTHOTVENT INSTALLATION 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center o
2 54D5031CONTENTSImportant Safety Information ... 3Product Features ... 5Code Appro
20 54D5031VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONSSince it is very important that the venting system maintain its balance between the
54D5031 21HORIZONTAL TERMINATION CONFIGURATION (Continued)• If a 90° elbow is used in the horizontal vent run (level height maintained) the horizon
22 54D5031VENT INSTALLATION BELOW GRADE INSTALLATIONSWhen it is not possible to meet the required vent terminal clearances of 12" above grade le
54D5031 2340' Maximum Height8' Minimum Height 10'Maximum Support StrapsEvery 3'40' Maximum Height8' Minimum Height 10&a
24 54D503191/2"91/2"VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If cei
54D5031 25ROOF PITCH H (feet)Flat to 6/12 1.0Over 6/12 to 7/12 1.25Over 7/12 to 8/12 1.5Over 8/12 to 9/12 2.0Over 9/12 to 10/12 2.5Over 10/12 to 11/1
26 54D5031FLEX VENT INSTALLATION Flex vent pipe spacers: Refer to manufacturer’s specifi cations for correct positioning of the spacer springs to main
54D5031 27FLEX VENT INSTALLATION Figure 4 — Typical pipe connectionFigure 3 —Typical vertical fl ex vent installation Figure 5 —Typical horizontal fl e
28 54D5031Figure 39 - External Regulator with Vent Pointing Down (Propane/LP Only)Use only new black iron or steel pipe. Internally tinned copper or
54D5031 293" MinimumFIREPLACE INSTALLATION A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8&
54D5031 34. Never install the fireplace • in a recreational vehicle • where curtains, furniture, clothing, or other flammable objects are
30 54D5031CHECKING GAS PRES SURE AND ELECTRICAL INSTALLATION 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating
54D5031 31ONOFFOPTIONAL REMOTERECEIVERONOFFRSPILOTHILOONOFFTHTPTH/TPONOFFOPTIONAL WALLSWITCHGRAYBLUEBLACKBLACKBLACKBLUEWHITERSREMOTE WALL SWITCHPosit
32 54D5031Glass Frame ClampsFigure 44 - Removing Glass FrameGLASS REMOVAL & BRICK INSTALLATION GLASS FRAME REMOVAL1. Release two clamps on botto
54D5031 33Figure 47 - Placement of Log 1.Figure 46 - Placement of Rock Wool on BurnerFigure 45 a & b - Placement of Rock Wool on BurnersHBDV400HB
34 54D5031Log #4Log #5Log #2Log #3FINAL INSTALLATION Figure 49 - Placement of Log 3Figure 50 - Placement of Log 4Figure 51 - Placement of Log 5Figure
54D5031 35Log #6Log #7FINAL INSTALLATION Figure 52 - Placement of Log 6Figure 53 - Placement of Log 7 (HBDV400 only).Top andiron holeLower andiron ho
36 54D5031A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.B. BE
54D5031 37PILOTOFFPILOTONContinued on next page APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap an
38 54D5031TPILOTOFFPILOTONOFFPILOTONPILOTFigure 58 - On Position PILOTOFFPILOTONFigure 57 - On/Off/RS Switch OFFONRSOPERATING INSTRUCTIONS (MILLIVOLT
54D5031 39Figure 61 - Pilot Flame Thermopile Thermocouple Figure 62 - Burner Flame Appearance Turn off gas before servicing fi replace. It is recommen
4 54D5031IMPORTANT SAFETY INFORMATIONContinued from page 312. Do not use this fireplace to cook food or burn paper or other objects.13. Never place
40 54D5031CLEANING AND MAINTENANCE VENT SYSTEMThe fireplace and venting system should be inspected before initial use and at least annually by a qual
54D5031 41TROUBLESHOOTING STANDING PILOT IGNITIONSYMPTOM POSSIBLE CAUSE ACTION1. Spark ignitor will not light pilot after repeated triggering of pie
42 54D5031TROUBLESHOOTING STANDING PILOT IGNITIONSYMPTOM POSSIBLE CAUSE ACTION4. Frequent pilot outage problem. 5. The pilot and main burner exting
54D5031 43123567104911REPLACEMENT PARTSFIREPLACE COMPONENTS
44 54D5031FIREPLACE COMPONENTS REPLACEMENT PARTSCC=Cottage ClayCR=Cottage RedItem Description Qty HBDV300 HBDV400 Standard Features1 Junction Box Ass
54D5031 458A (HBDV400)8B (HBDV300)11, 12, 13, 14, 15345678212T2I2C10REPLACEMENT PARTSMILLIVOLT ENGINE
46 54D5031HOT1345678910211MILLIVOLT COMPONENTSREPLACEMENT PARTS ITEM DESCRIPTION QTy HBDV300NV HBDV300PV HBDV400NV HBDV400PV 1 Gas Valve Assembly 1
54D5031 47REPLACEMENT PARTSFor more information about, or instructions for, the venting components referenced above, please contact the compo-nent ma
48 54D50315643217 Item Description Qty HBDV300 HBDV400 1 Rear Log 1 54D5119 54D5023 2 Right Log 1 54D5120 54D5024 3 Left Log 1 54D51
54D5031 49NOTES NOTE REGARDING VENTED PRODUCTSThis product must be installed by a licensed plumber or gas fi tter when installed within the Commonweal
54D5031 5PRODUCT FEATURES AND CODE APPROVAL Off/Pilot/On Knob Optional Remote Receiver Figure 1 - HBDV300 and HBDV400 Fireplace • This appliance ha
50 54D5031NOTESSPECIAL REQUIREMENTS CONTINUED2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with th
54D5031 51NOTES
52 54D5031NOTES
54D5031 53NOTES
JULY 2008 P/N 54D5031 • Rev. 4LIMITED LIFETIME WARRANTY POLICYLIFETIME WARRANTYThe following components are warranted for life to the original owner,
6 54D5031PRE-INSTALLATION INFORMATIONORIFICE SIZES, PRESSURES AND BTUsNATURAL GAS PROPANE GASManifold Press: (W.C.) 3.5" Manifold Press: (W
54D5031 7BADFHAEC1/2” or 5/8”CAACGG1/2” or 5/8”1/2” or 5/8”FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in pla
8 54D5031EHDAGFLMOJ3½"⅝"⅝"½"½"IB8¼"INCKPRE-INSTALLATION INFORMATIONDESCRIPTIONKey Letter HBDV300 HBDV400Overall Front W
54D5031 9YEABCDFYXPRE-INSTALLATION INFORMATION FIREPLACE LOCATIONPlan for the installation of your appliance. This includes determining where the un
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